Id mount flange facer Main Performance
"ID Mount Flange Facer" refers to a specialized tool that is portable and mounted inside the pipe or flange bore (ID) for operation, used to machine, repair, or recondition flange sealing surfaces on-site during installation or maintenance. customizable Electric Internal Expansion Flange End Face Machining Machine.
Feature
1.Compact structure ,Light weight ,easy to carry out.
2.Have scale of feed handwheel ,improve feed accuracy.
3.Automatic feeding in the axial direction and the radial direction,high efficiency.
4.Horizontal, vertical, inverted, tilt etc,any direction both can processed.
5.Flange facing tool Can process flat face, water line, Continuous groove, RT) groove etc
6.Driven: Pneumatic,Hydraulic,CNC.
Specification
|
Model |
Spec |
Facing Range (O.D) |
Mounting Range (l.D) |
Tool Feed Stroke |
Tool holder Swivel Angle |
Rotation Speed |
|
WFS |
610 |
50-610mm |
50-508mm |
50mm |
+-30° |
0-42r/min |
Id mount flange facer a versatile, multi-functional machining solution designed for precision flange processing across industries.
Detail display & Packaging Display
High Precision Electric Internal Expansion Flange Machine.
flange end processing machine
Capable of processing flange surfaces,
Sealing water lines, inner holes of flanges,
Outer circle and various forms
High precision cutterhead
Using a disc cutter,
High precision, high efficiency
gear wrench
Adjust the angle with a ratchet wrench,Easy and convenient
Imported motor
Using imported motors
from France,
First class quality
More stable performance
Inside the packaging display
The interior is equipped with shockproof measures, making it resistant to tilting and movement.
External packaging display
Adopts a suitcase design and packaging material, making it less prone to damage
Construction Site Case
Authentic display images, the creator of the guide will be held accountable.
Common Problems and Solutions in Flange Face Machining
1. Machine Vibration
Significant vibration during machining not only affects machining accuracy but also accelerates tool wear and damages the drive system.
Solutions:
Recheck and reinforce the fastening of the flange
Before starting the feed, ensure the tool is securely locked in the tool holder
Reduce cutting depth
Reduce feed rate
2. Rough Surface Finish / Chatter Marks
Chatter marks, scratches or uneven rough surfaces on the flange sealing face reduce sealing performance.
Solutions:
Promptly rotate or replace worn blades; most carbide blades are designed with four usable cutting edges.
Choose cutting tool material suitable for the workpiece material (carbon steel/stainless steel, etc.).
Use a two-step cutting method: first perform heavier rough cutting, then lighter finishing cutting.
Recalibrate the machine's balance.
Adjust the feed speed to an appropriate range.
3. Excessive Tool Wear
Tool life is significantly shortened, and insert edge wear rate far exceeds normal levels.
Solutions:
Properly reduce cutting speed
Replace with carbide material with higher wear resistance- Use PVD-coated inserts, which can extend tool life by 3-4 times
Use cutting fluid during machining to reduce tool temperature
Regularly check the wear condition of the inserts
4. Substandard Sealing Surface Finish
The finished flange surface is too smooth or too rough, causing leakage after installation. A common problem in flange face machining is a mismatch between sealing surface roughness and gasket type.
Solutions:
Refer to ASME/ANSI standards to select the correct surface roughness range (usually controlled between 125–500 AARH).
Use the correct tools to repair damaged sealing surfaces.
Ensure the flange surface is flat and not warped.
When removing old gaskets, do not use chisels, screwdrivers, or grinders to remove residues to avoid scratching the flange surface.
5. Flange Misalignment
Bolt holes of mating flanges cannot align, or there are irregular gaps between flange faces.
Solutions:
Perform on-site alignment and calibration of the flange
Use standards such as ASME B16.5 as a basis for alignment calibration
If necessary, re-machine the flange face to restore flatness
Conduct a comprehensive dimensional check before installation
Our Industry sector
Petroleum Engineering Industry
Steel structure industry
Boiler manufacturing industry
Marine Engineering Industry
Aerospace industry
Environmental Engineering
Petroleum Engineering Industry
Pipeline Engineering Industry
Brief Introduction
Zhejiang Wellnit Machinery Manufacturing Co., Ltd.,
Located in Shuige Industrial Zone, Liandu District, Lishui City, specializes in the production of electric, pneumatic, hydraulic, CNC, and explosion-proof groove cutting machinery. After years of development, the company has won the domestic and international markets with excellent quality and perfect service, and is highly praised and trusted by users. The company's top ten series and dozens of products have been exported to more than 60 countries and regions such as Europe, America, the Middle East, and Southeast Asia, and have passed the ISO-9001 international quality system certification.
Why Choose Us
After years of development, the company has won the domestic and international markets with excellent quality and perfect service..
Certificate of Qualification
Qualification and honors acquired by the enterprises, over the post achievements of the enterprise must,but also on the enterprises to create briliant tomorrows inspiration and encouragement!Toward a new sfep, Team is hard work, never stop the belief!
Production Equipment
The company strictly controls quality in every link from design, development to production, implements a testing system in line with world - class industrial standards, and establishes strict standards for the entire production process, striving for excellence to demonstrate the company's rigorous quality philosophy.
Storage Center
Specializing in the production of electric, pneumatic, hydraulic, CNC and explosion - proof groove cutting machines, the company has won domestic and international markets with excellent quality and perfect services after years of development, gaining unanimous praise and trust from users.
Testing Center
Equipped with high - precision CNC machine tools, processing centers, advanced equipment, technologies and a strict quality management system, the company has built a leading R & D team. By fully applying new technologies, processes and materials, it ensures the stability and reliability of products.
Our Service
Creating comprehensive solutions for the efficient beveling machine industry.
01
Pre-sale service
Conduct product consultation,product promotion and marketing activities,and technical support for customer needs.
02
Installation service
Before the actual installation,we will communicate with the customer to understand the installation needs and requirements,and develop the insta..
03
After-sales service
Installation and commissioning of specific products;Respond to consumer questions,answer consumer inquiries,and deal with consumer comments.
FAQ
Q: What is a Flange Facer Machine used for?
A: A flange facing machine is a type of machine tool specifically used for precision machining and repairing the sealing surfaces of flanges. It can perform high-precision cutting on flange faces, flow lines, sealing grooves, and more, ensuring that the flange connections meet industrial sealing standards.
Q: What types of flanges is a flange face machine suitable for?
A: Raised Face: The most common type of flange sealing surface. Flat Face: Used for low-pressure conditions, and the equipment allows for flat surface maintenance. Male-Female Face: Seals by matching concave (F) and convex (M) surfaces. Ring Joint Face: Used for high-pressure and high-temperature conditions, with the equipment specially designed to machine RTJ sealing grooves. Heat Exchanger Tube Sheet Flange: Used to secure heat exchanger tube bundles. Large Pressure Vessel Flanges: Such as manhole and head flanges for hydrogenation reactors, towers, and other vessels..
Q: How do you choose between an internal expansion type and an external clamping type flange facing machine?
A: The key deciding factors are the flange size (diameter) and the on-site conditions. Simply put, for small diameters and inner holes, an internal expansion type is usually chosen; for large diameters, inconvenient inner holes, or when quick switching is needed, the external clamping type is chosen.
Q: What's the minimum order quantity for a flange end face machining machine?
A: The minimum order is one standard machine. Whether it's a single sample order or a bulk project purchase order, we can accept and handle it, and all follow the same quality management system.
Q: How long does delivery take?
A: For in-stock products, we ship within 3-5 working days after payment. For large orders, the standard delivery time starts from the order confirmation after receiving the deposit and usually takes about 30 days. A detailed production and delivery schedule will be provided at the time of order confirmation.
Q: How do I get a quote?
A: Please send your inquiry email to wellnit@foxmail.com, or contact us via WhatsApp at +8618058880099 (we'll reply within 24 hours). Please specify the product type you need, the approximate quantity, applicable standards or drawing references, delivery location, and required delivery date. Our team will get back to you within 24 hours with technical confirmation and a quote.
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